Why Should You Work With Bruno?
A combination of years of experience and profound interest.
Bruno De Jonckheere
“We are all students of Adsorption. I am here to help your master it.”
Why is industrial adsorption so fascinating?
Because it refuses to be one-dimensional. To solve a problem in a 50-ton vessel, you have to understand what is happening at the angstrom level. My work exists at the intersection of these worlds. I analyze the fluid-solid interphase and the mathematical models of mass transfer, but I also listen to the hammering pipes and analyze the valve sequences. Whether it is a batch process or continuous operation, I treat every unit as a living system—from the initial start-up to daily optimization.
Advantages with Bruno
Molecular Mastery
Process Engineering
Mechanical Integrity
Deep-Dive Analysis of Adsorbent Structures & Dynamics
Adsorption is a phenomenon that occurs at the molecular level, yet it dictates the success of massive industrial units. I go beyond the datasheet to analyze the fluid-solid interphase, studying how specific molecules interact with the 3D crystalline structures of zeolites, silica gels, and activated aluminas. By mathematically modeling both equilibrium isotherms and mass transfer kinetics, I can accurately predict bed performance, anticipate breakthrough times, and select the optimal material for your specific stream composition.
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Cycle Optimization for TSA, VSA, PSA, and CSA
A unit is only as efficient as its cycleic design. Whether your process relies on Temperature Swing, Vacuum Swing, Pressure Swing, or Concentrated Swing Adsorption, I help you understand and fine-tune the operation. I analyze the intricate balance between adsorption time, regeneration energy, and product purity. My goal is to transition your system from a black box to a robust operation where you are in controle. We can then optimize step times and purge ratios to maximize throughput while minimizing energy consumption and utility costs.
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Solving the Physical Challenges of the Vessel
Even the best chemistry fails if the hardware cannot support it. I address the physical realities that computer simulations often miss: bed support design, flow distribution, and valve switching sequences. I troubleshoot issues related to hydraulic hammering, pipe vibrations, and localized high velocities that lead to adsorbent attrition (dusting) or channeling. My focus is on ensuring the mechanical “guts” of the vessel from the inlet distributor to the bottom screens are designed to withstand thermal stress and cyclic loading for years of reliable service.
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Multi-Industry Application
Stratigic Costing
Team Empowerment
Cross-Sector Expertise: From Natural Gas to Hydrogen
While the physics of adsorption remains constant, the application constraints vary wildly across industries. I bring a versatile portfolio of experience, applying best practices from one sector to solve unique challenges in another. My expertise covers critical purification steps in Natural Gas processing, monomer recovery in Ethylene production, complex separations in the Refinery industry, syngas adjustments, CO2 dehydration, and the high-purity demands of Hydrogen production and Air Separation. I understand the specific contaminants and strict purity specifications unique to your market.
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Lifecycle Economics: Beyond the Sticker Price
Decisions based solely on the initial cost of adsorbent material often lead to higher long-term expenses. I provide comprehensive CAPEX and OPEX estimates that reveal the true Total Cost of Ownership. By factoring in the adsorbent lifecycle, regeneration energy requirements (steam/fuel/power), and disposal costs, I help you build a solid business case. This financial transparency ensures your investment yields the best Return on Investment over the lifespan of the unit.
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Bridging the Gap Between Design and Operation
The most advanced control system cannot replace a knowledgeable operator. I offer specialized training that moves beyond standard “button-pushing” instructions. I teach your operators and process engineers the fundamental “why” behind the process explaining how the Mass Transfer Zone moves and why regeneration temperature profiles matter. This knowledge transfer empowers your team to recognize early warning signs, troubleshoot minor issues before they become shutdowns, and operate the unit safer and more efficiently.
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